Why Consider a Used Bottling Line?
Acquiring a used bottling line offers significant advantages for beverage producers and co-packers looking to enter new markets, expand capacity, or upgrade existing operations without the capital outlay required for brand-new equipment.
Defining Your Requirements
Before evaluating any equipment, clearly define your production requirements. These parameters will narrow the search and prevent costly mismatches.
- Target output capacity (bottles per hour) and expected production shifts per day
- Container type and format range: PET, glass, can, or multi-format capability
- Product characteristics: still water, carbonated beverages, hot-fill juices, dairy, or sensitive products
- Available floor space including access for installation and future maintenance
- Utility infrastructure: electrical supply, compressed air capacity, water quality
- Budget envelope including transport, rigging, installation, commissioning, and potential retrofit costs
Understanding Line Composition
A complete bottling line typically includes the following stages. Each machine must be evaluated independently, but also as part of an integrated system.
Mechanical Evaluation Criteria
The mechanical condition of used equipment determines both its remaining service life and the cost of bringing it to full operational standard.
Control Systems and Automation
The PLC and automation architecture significantly impacts the long-term usability and upgrade potential of used equipment.
The Inspection Process
Pre-Purchase Inspection Checklist
- Request a full production trial run under realistic conditions
- Verify actual production speed against stated capacity
- Inspect all safety devices and emergency stop circuits
- Check electrical cabinet condition
- Review maintenance logs
- Document all format parts and tooling included
- Verify PLC source code availability
- Assess pneumatic and hydraulic circuits
- Check for structural damage
- Request technical manuals and schematics
Frequently asked questions
How much does a used bottling line cost?
Pricing varies enormously depending on capacity, condition, age, and completeness. Small-format lines (2,000–5,000 BPH) may start from €50,000–€150,000, while high-speed lines (20,000+ BPH) can range from €300,000 to over €1,000,000.
What is the typical lifespan of a used bottling line?
Well-maintained bottling equipment from established manufacturers can operate for 25–35 years.
Should I buy individual machines or a complete line?
Complete lines offer factory integration. Assembling from individual machines can be cost-effective with experienced integrators.
How long does it take to install a used bottling line?
Typical installation timelines range from 4–8 weeks for a simple line to 12–16 weeks for complex high-speed lines.
What documentation should come with a used machine?
Essential documentation includes: technical manuals, electrical schematics, PLC source code, spare parts lists, CE declaration, maintenance records, and format part inventories.